CFD-10

Arrival Rate Spike Without Capacity Change

CFD

Default severity: medium
ProcessMetricsOutputRisk

What it detects

New item arrival rate increases by more than the configured spike threshold without a corresponding team capacity change.

Detection formula

IF arrival_rate(t) > baseline_arrival * config.cfd.arrival_spike_threshold // default: 1.4x AND capacity_change = false // verified via team roster config or manual flag THEN WARN Projected cycle_time_impact = new_wip / current_throughput

Examples in practice

  • Cumulative flow bands widen, invert, or stall while throughput fails to keep pace.
  • Stage WIP grows without matching completion slope on the CFD.
  • A team shows new item arrival rate increases by more than the configured spike threshold without a corresponding team capacity change while arrival spike threshold is set to 1.4x.

Suggested response

Read stage WIP and throughput together; relieve bottlenecks and balance arrival vs capacity.

Coaching playbook

Symptom

New item arrival rate increases by more than the configured spike threshold without a corresponding team capacity change.

Why it matters

When "Arrival Rate Spike Without Capacity Change" keeps appearing, the team is signalling a repeatable process gap. Left unexamined, the pattern hides where work really stalls and makes improvement metrics harder to trust.

What you can achieve

Read stage WIP and throughput together; relieve bottlenecks and balance arrival vs capacity.

Facilitation questions

  • What system change would stop "Arrival Rate Spike Without Capacity Change" from firing again?
  • What do the cited issues have in common — same root cause or same workaround?
  • Who owns the two-week experiment and how will we verify on the next import?

Run this rule against your own tracker data with Flow Analyzer.

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CFD-10: Arrival Rate Spike Without Capacity Change — FlowAnalyzer